Industrial roller & shaft repair

Industrial rollers and shafts are vital components in machinery across paper, packaging, textiles, steel and heavy engineering. When wear or damage develops, the effects can include vibration, reduced efficiency, product defects and, in some cases, unexpected breakdown.

At Burnley Balancing we specialise in industrial roller repair and the refurbishment of shafts, returning worn components to precise tolerances and extending their working life. With decades of experience and modern repair techniques, we help customers minimise downtime and keep critical equipment operating reliably.

Industrial roller repair

Our industrial roller repair service restores rollers to OEM specification. Using precision machining, grinding and dynamic balancing, we correct diameter, straightness and surface finish so that rollers run smoothly, reduce vibration and protect adjacent bearings and housings. Repair is typically faster and more economical than sourcing new components, and it avoids the waste associated with premature replacement.

Why choose repair over replacement?

Rollers and shafts operate under heavy loads and continuous cycles. Over time, wear, scoring or misalignment can compromise safety and performance. Repair and refurbishment provide a cost-effective route back to full working condition, particularly for bespoke or large-scale components with long procurement lead times. In many cases, refurbishment also improves energy efficiency and product consistency by restoring correct geometry and finish.

Our repair services include:

• Inspection and assessment of damaged rollers and shafts
• Precision machining and grinding to restore form and finish
• Welding and thermal spraying for surface buildup
• Bearing seat and end-fit refurbishment
• Dynamic balancing for vibration-free operation

Journal repair

Journals—the bearing surfaces at each end of a shaft—are critical to smooth running. Wear or damage here can cause misalignment, elevated temperatures and premature failure. Our journal repair service restores these surfaces to original specification. Depending on condition, methods may include precision machining, spiral welding and finish grinding to achieve exact tolerances.

Where tighter accuracy is required, we undertake shaft journal repair using specialist measurement and grinding equipment to deliver the required concentricity, roundness and surface finish for long-term reliability in demanding applications.

Companies across the North West and the wider UK rely on Burnley Balancing for practical, engineering-led repairs that return rollers and shafts to dependable service. If you'd like to discuss a specific component or arrange an assessment, please contact us—our team will be happy to advise on the most appropriate repair solution.